I've seen, sold, used, designed and built many different stoves over the years. The Navigator Stove 'Backup' in my mind is one of the best I've ever used.
Here are some pros
Here are some cons
Additional Technical Specifications
Design
- 5 x 20mm tube sections off 1m for 5 stoves
- 2 rows of primary air slots at base
- 1 row of secondary air slots 140mm above base (enough volume below for a range of feedstocks and burn times)
- 4 equidistant notches eg. 3mm x 4mm on top (for stable pot stand/cross piece placement)
-pot stand (cross piece recommended)
*if a lighter stove with less volume is needed, the fuel volume can be reduced (with shorter burn time). Later in the page is my attempt doing this which I've called the Navigator Stove 'Light'
Materials
- 1m length of 4" 304 1.6mm stainless exhaust tube
I should mention here that the 1m lengths of exhaust should be considered for prototyping, small production runs and not mass production. Also, the high quality grade of 304 exhaust tube is probably overreach for wood pellets but not for some environmental fuels.
- Pot stand: 2D laser cut 304 2.5mm cross piece (see dxf for CAD software eg.LibreCAD, below) or optional grinded pot stand off sheet metal eg.304 2.5mm
Tools
- small grinder eg.100mm (disc is 2.5mm thick)
-2D laser cutter
Personal Protective Equipment (PPE)
- goggles
- face mask/respirator (if available)
- helmet with face shield
- gloves
- cotton clothing
Build
-cut off tube sections with small grinder
- grind the primary and secondary slots and 4 top notches (for a pot stand/cross piece) with a small grinder
-pot stand: 2D laser cut cross piece OR grinded off sheet
Operation
-position the stove in the centre of a thick oven tray or thick bottomed saucepan on a flat surface
-fill the stove with fuel eg.wood pellets, rice husk pellets, bamboo, sticks etc. up to desired level to a maximum height of 10mm below the secondary air slots
-add a circle of firelighter gel 2cm in from the tube edge (or 3 cotton wool buds soaked in kerosene)
-position the pot stand (cross piece) guided by the 4 notches
-light the stove from the top with a wooden skewer lit at one end (or a BBQ lighter)
-position the cooking accessory eg.3L billy, on top of the cross piece after 5 minutes
-ready to run without adding any additional fuel during the burn
At the end of the burn:
-flame goes out and usually smoke follows
-put on some leather gardening gloves (and keep them on until the water quench or soil quench has been performed)
-remove the cooking accessory
1-Water quench (if enough water is available). Add water from above the top of the stove eg.water jug, for initial quench of biochar pellets until oven tray/saucepan/pot water level is above the primary air slots (mind the steam)
-remove the pot stand (cross piece) with billy lifters/pliers/C clamp
-lift the stove vertically eg. 20cm above the oven tray/saucepan, with billy lifters/pliers/C clamp, and the biochar will fall out the bottom (may need to use a stick to push out the biochar)
-using a stick, stir the biochar into the water and there will then be a complete quench
-wait 10 minutes then, wearing leather gloves, empty the oven tray/saucepan/pot into a bucket eg. a 20L stainless one, then it will be ready for the next burn
OR
2-Soil 'quench'. Next to the stove, dig some soil and make a pile before the burn.
-remove the pot stand (cross piece) with billy lifters/pliers/C clamp
-fill up the air space between the heat and wind shield and stove plus the air space inside the stove, above the biochar, with soil
-Leave for 10 minutes
-lift the stove vertically with billy lifters/pliers/C clamp until all the biochar and soil has fallen out the bottom (may need to use a stick to push out the biochar and soil)
-mix the biochar in with the soil inside the shield space
-remove the shield with billy lifters/pliers/C clamp
-add the biochar and soil mix back into the soil hole, next to the stove - the climate and microbes will love it!)
END
OK, guys. I don't think I can improve the 'Navigator Stove' at this point. With a burn time of around 1 hour for wood pellets and 98% biochar recovery, I think this design strikes a good balance between DIY manufacturing, available steel, available and affordable fuel, stove weight, stove volume and a near or complete flame cap (ideal for fuel efficiency in an Oxygen limited environment for high quality biochar).
- slight cross breeze
- wood pellets
-3L billy
- 5m startup
- 2.8L water boiling time: at 33m
- burn time:1h4m
- Biochar recovery: 98%
-no wind, 9 degrees Celsius ambient temperature
- wood pellets
-3L billy
- 5m startup
- 2.8L water boiling time: at 37m
- burn time:1h11m
- Biochar recovery: 98%
- heat and wind shield
- Tatonka 2.5L cookware
- wood pellets
- ambient temperature: 13 degrees Celsius
- 5m startup
- 2L water boiling time: 44m
- the lid controls boiling and simmering
- burn time:1h22m
- Biochar recovery: 95%
- Tatonka 2.5L cookware
- Scanpan 16cm saucepan (6.4mm thick base) for quench system
- wood pellets, 2cm below secondary air slots
- ambient temperature: 13 degrees Celsius, RH 73% ('Wunderground' app), no breeze
- 5m startup
- 2L water boiling time: 28m
- the lid controls boiling and simmering
- burn time:1h3m
- Biochar recovery: 98%
Tech specs:
1st burn
- 2L Zebra billy cookware (14x14)
- wood pellets, 1cm below secondary air slots
- ambient temperature: 12 degrees Celsius, RH 67%, slight breeze
- 5m startup
- 1.8L boiling time: 32m
- burn time:46m
- Biochar recovery: 100%
2nd burn
- 2L Zebra billy cookware (14x14)
- wood pellets, 1cm below secondary air slots
- ambient temperature: 7 degrees Celsius, RH 86%, slight breeze
- 5m startup
- 1.8L boiling time: 26m
- burn time: 40m
- Biochar recovery: 100%
3rd burn
- 2L Zebra billy cookware (14x14)
- wood pellets, 1cm below secondary air slots
- ambient temperature: 14 degrees Celsius, RH 44%, moderate breeze
- 5m startup
- 1.9L boiling time: 26m
- burn time: 45m
- Biochar recovery: 95%
As you can see, wood pellets have a relatively low volumetric and gravimetric energy density compared to other liquid and compressed fuels. But - in most cases produced from sawdust - a 'waste' stream from sawmills, which may or may not use sustainable forestry practices eg.FSC certified. Safer handling too than most other fuels. May need to research your pellets. In Australia, it's an emerging fuel source with a small number of options for Australian produced, affordable and large bags eg.15kg. Balancing all this, get the wood pellets that are also closest to you for the smallest logistics C footprint.
Alternatively, if you're in it for the long haul and can access locally produced sawdust or rice husk (or Cyanobacteria on Mars), you might consider buying a small and electrically compatible pelletiser machine that can process your biomass feedstock waste. Most of the pelletisers are from China. Not sure about their reliability. Plus there is postage cost, dubious warranties and potential customer service issues. Can be expensive but over time possibly save you money if all the ducks line up and depending on how much pellet fuel you are consuming. Bags of pellets, produced by your pelletiser, could also be locally bartered or sold.
More information about clean stoves can be found here, with some great info under 'Publications'.
http://aprovecho.org/resources/
Overall, the Navigator Stove 'Backup' could be a success in the future for many use case scenarios, such as outdoor kitchens for primary or backup use or car camping.
The Navigator Stove 'Light' is suitable for backpacking and trekking for Australia and many other Countries where there are various camping and trekking options (subject to local fire regulations)!